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Titanium Fiber Felt Filter Disc
Thickness: 0.25mm, 0.4mm, 0.6mm, 0.8mm, 1.0mm, 1.2 - 5.0mm;
Porosity: optional within 20% - 90%;
Maximum external dimension: 1200 x 1200mm, and specific dimensions can be cut according to customers' requirements.
- Product Description
Product Introduction
The Titanium Fiber Felt Filter Disc is a high-performance filtration element made from sintered titanium fiber. This product is engineered to withstand extreme conditions such as high temperatures, high pressures, and corrosive environments, making it a preferred choice for industrial, aerospace, medical, and energy sectors. Whether you're involved in oil filtration, pharmaceutical processes, or aerospace engineering, these filter discs provide unmatched durability and efficiency.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | Titanium Fiber |
| Pore Size Range | 0.5 – 50 microns |
| Filtration Efficiency | ≥99% |
| Operating Temperature | Up to 800°C (1472°F) |
| Operating Pressure | Up to 50 bar |
| Thickness | 0.5 – 10 mm |
| Density | 1.2 – 2.0 g/cm³ |
| Diameter | Customizable (from 50mm to 500mm) |
These precise specifications ensure the filter disc performs reliably across different industries and demanding environments.
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Key Features
- High Porosity: The titanium fiber felt structure offers excellent permeability, allowing for efficient filtration without compromising flow rates.
- Durability and Longevity: Resistant to high temperatures and corrosive chemicals, these discs are built for long-lasting performance and can handle challenging filtration tasks without deteriorating.
- Easy to Clean and Reuse: The sintered surface allows for easy cleaning and maintenance, promoting cost-effectiveness and environmental sustainability.
- Resistance to Pressure and Temperature: These filter discs can withstand extreme pressure and temperatures, making them ideal for applications such as oil refining, gas filtration, and high-pressure systems.
Applications
Our Titanium Fiber Felt Filter Discs are used across a wide range of industries, including:
- Petrochemical Industry: For refining and separating oil and gas, our filters provide fine filtration to ensure purity.
- Pharmaceutical and Biotechnology: Ensuring sterile conditions for medical devices, pharmaceutical processing, and lab equipment.
- Food and Beverage: To maintain high standards of hygiene and quality by filtering liquids and gases.
- Aerospace: Used in high-performance applications where strength, lightweight, and filtration are critical.
- Chemical Engineering: Effective in gas separation, catalytic reactions, and other complex chemical processes.
Manufacturing Process
The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.
Process Highlights:
Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.
Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.
Raw material preparation
Titanium, Stainless Steel powder
Metal Mesh
Titanium and Stainless Steel metal fibers
Molding process
Pressing
High temperature sintering
Welding
Customization Options
We understand that every industrial process has unique requirements. That’s why we offer fully customized solutions with our Titanium Fiber Felt Filter Discs. You can select the exact size, pore configuration, material, and shape to ensure seamless integration with your operations. Our flexible production capabilities allow us to deliver products that precisely meet your specifications.
Quality Assurance
Our products undergo strict quality control to meet the highest standards. Certified to ISO, CE, and FDA requirements, each Titanium Fiber Felt Filter Disc is tested for performance under extreme conditions to guarantee durability, efficiency, and reliability in demanding applications.
Packaging and Logistics
Each unit is carefully packaged to prevent damage and contamination during transit. Utilizing advanced packaging methods and reliable global logistics partners, we ensure timely delivery for both domestic and international orders.
Customer Support
Our expert team provides comprehensive pre-sales and after-sales assistance. From selecting the right product to installation guidance and maintenance advice, we ensure that you achieve optimal performance. Any technical questions or issues are promptly addressed by our dedicated support staff.
Why Choose Us?
At Shaanxi Filture New Material Co., Ltd., we are committed to providing high-quality filtration products with exceptional performance. With extensive industry experience and a focus on customer satisfaction, we offer tailored solutions, superior product quality, and responsive support, making us a trusted partner for your filtration needs.
OEM Services
We provide OEM manufacturing for clients requiring specialized designs or specifications. Whether it’s unique materials, dimensions, or filtration properties, our team can produce custom Titanium Fiber Felt Filter Discs to meet your exact operational requirements.
FAQ
Q: What is the maximum operating temperature for the Titanium Fiber Felt Filter Disc?
A: It can withstand temperatures up to 800°C (1472°F).
Q: Can the size and pore size be customized?
A: Yes, we offer fully tailored products to meet your specific needs.
Q: Which industries commonly use these filter discs?
A: They are widely used in petrochemical, pharmaceutical, aerospace, chemical engineering, and food processing applications.
Contact Details
For inquiries or further information, please contact us at:
Email: sam.young@sintered-metal.com
Phone/Whatsapp: +8615877694221
If you're looking for reliable, high-performance filtration solutions, reach out today to learn more about how our Titanium Fiber Felt Filter Discs can support your operations.
